The design life of most equipment requires periodic maintenance. The action of moving parts may have sufficient force in motion to cause injury to people. Basic principle, operation, maintenance and troubleshooting. Rotating equipment selection, operation, maintenance. Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. Compressors are continuous flow machines, they use rotating vanes or. Compressors are continuous flow machines, they use rotating vanes or bladed discs to. Principal rotating equipment engineer jobs, employment. Engineers guide to rotating equipment pdf book manual free. Forsthoffers rotating equipment handbooks 1st edition. The authors famous troubleshooting approach teaches the reader proven methodologies for installation, operation, and maintenance of. Pn10596 version 3 last updated march 2019 guide to machinery and equipment safety 4 1. The mechanical principles presented for bearings, seals will apply whether the component is in a pump, turbine, and gear. Basic principles of electrical machines electromechanical energy conversion the electromechanical energy conversion device is a link between electrical and mechanical systems.
Voltage generation in rotating machines voltages are generated across armature windings. We can turn up to 100 in diameter and 30 in length. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages andor maintenance costs. Guide the recruiter to the conclusion that you are the best candidate for the rotating equipment engineer job. Dec 16, 2005 fundamentals of rotating equipment is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial thrust forces, performance objectives and mechanical restraints, auxiliary systems and seals. Centrifugal and positivedisplacement pumps and compressors, packing, mechanical seals and sealing systems, bearings and couplings will. Chapter 1 provides details of engineering units systems and mathematics, essential to understanding the principles on which rotating equipment performance is based. Principles of electrical grounding john pfeiffer, p. The rotating equipment environment is the process unit in which the equipment is installed. Individual types of rotating equipment such as pumps, compressors, turbines, and their associated power transmission equipment are outlined in chapters 710.
Rotating equipment are common in almost all industrial systems and applications. To know how to effectively prevent equipment failures, conduct a successful root cause failure. Individual types of rotating equipment such as pumps, compressors, turbines, and their. The purpose of machine guarding is to protect against and prevent injury from points of operation flying chips and sparks. Engineering abbreviations american terminology preferred numbers and preferred sizes datums and tolerances principles holes screw threads limits and. In addition to the ability to detect problems associated with bearing failure, alignment, balance, and looseness, thermography can be. Key principles of machinery and equipment safety 1. Several methods of monitoring the health and performance of rotating equipment will be addressed.
Pdf heavy duty rotating equipment, like turbines and fans, frequently fail, sometimes. Ipts rotating equipment handbook and training manual informative and thorough. More best practices for rotating equipment 1st edition. There have been numerous accidents due to exposure to rotating shafts and, unfortunately, most of these accidents result in a fatality. Continuous improvement of plant reliability by optimizing predictive maintenance for rotating equipment is one of the most important challenges plants face today. Engineers guide to rotating equipment pdf book manual. It is a self paced course about rotating equipment. The course will feature a unique blend of practical application experience and basic analysis methods. Principles of machine guarding california department of. Equipment that uses bending action includes power presses, press brakes, and tubing benders. Hds has a modern rotating equipment repair service center, strategically located in southeast houston and capable of handling all your repair and rebuild needs.
Fundamentals of rotating equipment by forsthoffer, william e. A guide to machinery and equipment safety is provided to assist persons conducting a business or undertaking pcbu and workers to comply with their duties under the. Individual training manuals for each rate provide information concerning the application of fluid power to specific equipment for which the rating is responsible. Dynamic compressors are continuous flow machines, they use rotating vanes or bladed discs to sequentially accelerate the gas increasing its energy then decelerate it. Pdf study of reliability centered maintenance rcm of. Bending action results when power is applied to a slide in order to draw or stamp metal or other materials. For the equipment that rely on power sources such as compressed air, electricity, or hydraulic pressure, adopt a countermeasure to prevent the equipment from causing a hazard to humans or damage to the equipment in the event of malfunction. Dec 31, 2015 basic principles of electrical machines electromechanical energy conversion the electromechanical energy conversion device is a link between electrical and mechanical systems. This first volume, principles of rotating equipment, is an overview of the main types of rotating.
Gas turbines work on the principle of using pressurised fuels to rotate. Download as ppt, pdf, txt or read online from scribd. It is so dangerous we wanted to mention it again before moving on to other topics. The task force also developed a checklist tool that equipment manufacturers and processors can use to ensure their equipment meet these principles. Foundation analysis and design for reciprocating and rotating equipment the lack of proper foundations can create disastrous results by neil purslow aprilmay 2006 compressortechtwo dynamic foundation analyses are prepared to provide recommendations for pile locations and foundation stiffness. These are three examples of serious injury or death resulting from unguarded or inadequately safeguarded machinery and equipment, which can happen in any workplace that uses powered equipment. A brief summary of the contents of this training manual is given in the following paragraphs. Rotating equipment fundamentals alresalahct training and. A hazard occurs at the point of operation where stock is inserted, held, and withdrawn. Good understanding of the selection, installation, operation and maintenance of these machines helps keeping them running with minimum troubles and shutdown and thereby improving the system reliability. Cleanable to a microbiological level food equipment must be constructed and be maintainable to ensure that the equipment can be effectively and efficiently cleaned and sanitized over the life of the equipment. Ipts rotating equipment handbookmanual ipt publishing.
An introduction to rotating equipment construction, operating principles, troubleshooting, and best practices julien lebleu jr, robert perez every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. Rotating equipment applications are only a small subset of the possible areas where thermography can be used in a mechanical predictive maintenance program. Oilflooded compressors work on a different cooling principle, most of the heat of compression. Forsthoffers rotating equipment handbooks 1st edition elsevier. It is suitable for engineering or science graduates who wish to become familiar with the engineering principles involved in the use of rotating equipment. Individual types of rotating equipment such as pumps, compressors, turbines, and their associated power transmission equipment are outlined in. What are the four types of equipment machine actions that can injure the worker. A basic understanding of the principles and practices of predictive maintenance is also required. Introduction to principles and concepts of effective machine.
Mue237 revision 001 page 2 of 6 course introduction. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and corporate overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services. Introduction to principles and concepts of prepare plan act. This course is proving popular within process industry companies wishing to introduce graduates to all aspects of rotating equipment. Rotating equipment basics houston dynamic services. Everyday low prices and free delivery on eligible orders. Any machine part, function, or process which may cause injury must be safeguarded. Chapter 2 covers the characteristics of liquids and the factors affecting them.
When the mechanical system delivers energy through the device to the electrical system, the device is called a generator. Kinetic energy related to velocity of system potential energy related to positon in a field e. The equipment design task force edtf was charged with developing equipment sanitary design principles that meet the expectations of the meat and poultry industries. Forsthoffers rotating equipment handbooks sciencedirect.
Exposure to rotating shafts is the most dangerous machine safeguarding hazard. There will be a thorough examination of basic operating concepts, application ranges, selection criteria, maintenance, inspection and vulnerabilities of certain types of equipment. Rotating equipment engineer resume samples velvet jobs. The course will cover the principal machines represented at a large number of plants. Similar principles to a centrifugal compressor except in reverse. Chapter 1 is written for those who are involved in operating, maintaining and troubleshooting electrical generators, and who want to acquire a. Introduction to rotating equipment maintenance pump personal. This lesson is designed for participants familiar with the components and functions of bearings in relation to rotating equipment as well as with the procedures for installing bearings. There are two fundamentally different principles used to compress gases. Each year, physical contact with machines and powered equipment. In some cases, certain components need replacement, e. Mariam 8 described about reliability centered maintenance rcm of rotating equipment through predictive maintenance.
While the rotary equipment like pumps, turbines, and compressors get due attention. Join now immediate start pay deposit pay in full 6 months enroll now about this course this is a special course for students who are working and studying at the same time. The authors famous troubleshooting approach teaches the reader proven methodologies for. Tailor your resume by picking relevant responsibilities from the examples below and then add your accomplishments. Chapter 1 is written for those who are involved in operating, maintaining and troubleshooting electrical generators, and who want to acquire a better under. As an onthejob reference or a primary resource for a complete training program, ipts rotating equipment books are north americas number one source for machinery reliability and condition monitoring information. Ieee recommended practice for testing insulation resistance of rotating machinery 1.
International business conferences presents industrial static. Its aim is to convey a thorough understanding of machinery. Centrifugal and positivedisplacement pumps and compressors. There are two mechanical parts of every rotating machine.
Chapters 11 and 12 are practically orientated, looking at the. Jan 20, 2020 chapter 1 provides details of engineering units systems and mathematics, essential to understanding the principles on which rotating equipment performance is based. It is observed that positive displacement or dynamic performance principles will be the same regardless of the type of equipment. Chapter 5 provides an outline of the various machine elements that make up rotating machinery.
Fundamentals of rotating equipment world pumps forsthoffer, william e. Introduction to principles and concepts of effective. This results in a need of maintaining and upgrading the knowledge of engineers. More best practices for rotating equipment follows forsthoffers multivolume rotating equipment handbooks, addressing the latest best practices in industrial rotating machinery and also including a comprehensive treatment of the basics for reference. What are the three types of equipmentmachine motions that present hazards to.
Apply to equipment engineer, equipment technician, principal software engineer and more. Basic mechanical design engineers guide to rotating. Dynamic rotor balancing is accomplished with state of the art large capacity schenck balancing equipment and trained personnel. Basic principles of electrical machines electric equipment.
This is a discussion of the basic principles behind grounding systems and how grounding is related to safety and the effective operation of circuit protection devices such as fuses and circuit breakers. Equipmentstationary compactorssafety requirements do not comply with title 8. Technologies used in the energy industries are advanced and continuously developing. The basics of statics and deformable body mechanics are given in chapter 2, leading on to chapter 3, which covers motion and. Fundamentals of rotating equipment is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial thrust forces, performance objectives and mechanical restraints, auxiliary systems and seals. An introduction to rotating equipment construction, operating principles, troubleshooting, and best practices book online at best prices in india on. Chapter 5 types of maintenance programs us department of energy. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. The course will introduce delegates to the different types of pumps, motors and drives and their associated terminology. The purpose of machine guarding is to protect against and prevent injury from. The generic topics of balancing, vibration, and noise are introduced in chapter 4. Rotating equipment predictive maintenance and alignment. These can include the movement of rotating members, reciprocating arms, moving belts, meshing gears, cutting teeth, and any parts that impact or shear.
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